March 28, 2025 12:02

Italian packaging manufacturer FLO Group and NatureWorks, the U.S.-based producer of polylactic acid (PLA) biopolymer, have jointly developed a new compostable coffee pod for the North American market.

Named Keygea, the capsule is available in both single-layer and multilayer versions—the latter designed without the need for an additional protective wrap.

The pod is BPI and DIN Certco certified for industrial compostability, meaning it can be disposed of along with used coffee grounds in organic waste collection streams.

Functionally, Keygea has been engineered to optimize water flow during extraction, enhancing the flavor of the coffee. According to the Italian company, thanks to an advanced thermoforming process, it is also one of the lightest pods on the market, weighing just 2.6 grams, while still ensuring strength and full compatibility with high-speed filling and sealing lines.

“Thanks to our key partnership with NatureWorks, with Keygea we are entering the North American market with a revolutionary solution that combines sustainability and high performance,” said Erika Simonazzi, FLO Group marketing director. “But our journey doesn’t stop here: the research behind this pod opens up new opportunities in single-serve packaging and reinforces our commitment to over 50 years of excellence in food packaging.”

“Together, we have exchanged ideas and expertise to navigate the meticulous detail required for all components of an effective coffee pod,” added Roger Tambay, chief growth officer at NatureWorks. “And the Keygea pod produces the best-tasting coffee but also happens to be cost-efficient for roasters.”

Based in Fontanellato, near Parma (Italy), FLO Group is one of Europe’s leading producers of thermoformed food packaging, with a strong focus on coffee capsules, tableware, industrial containers and vending cups.
The italian company operates five production sites across Europe and owns subsidiaries ISAP Packaging (Italy), F Bender (UK) and FLO Europe (France). Annual revenue stands at approximately €220 million, with a workforce of around 750 employees.

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